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With new sophisticated safety
systems and features being incorporated into today's vehicles,
manufacturers have had to re-think the way in which these systems can
communicate to each other effectively. "CANbus systems" are therefore
becoming much more common in today's vehicles than previous analogue "wiring
looms". But what are the differences between the two systems, and what
are the advantages...
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What is
a multiplexed CAN Bussed system?
CAN stands for "Controlled Area Network".
Originally developed in the early 1980’s by the
Robert Bosch corporation, for automotive applications. The use of Can
bussed systems allows the manufacturers of automotive vehicles to
seriously reduce the cost of construction by incorporating CAN
technology. In place of yards of wiring harnesses, a single pair of
wires became sufficient as the transmission medium and because
CAN’s are now used in such huge volumes, all the components
are extremely affordable. Its high transfer rate and high transmitter
reliability, as well as the ability to recognise data error, makes it
ideal in electrical noisy environments, where earthing/grounding can be
a problem.
How does it
work?

The idea
behind CAN is simple. Instead of connecting everything to a central
control unit through a main wiring harness, each component in the
network has its own processing and communication capabilities, with one
data channel connecting all units.
In
automotive CAN applications, the instrument panel, power windows, body
accessories and even many sensors and actuators all have their own
individual mini-control unit. All the units, called ‘nodes’,
communicate with each other through a single pair of wires. These are
twisted together to ensure minimum interference and is known as the ‘data
bus’.
All
the data on the bus is addressed to a specific node or group of nodes
by function, not location. The relevant nodes respond to a particular
pre-programmed protocol. For example, the vehicle speed sensor will put
its data on the bus, and every other control unit that needs vehicle
speed information will receive it directly without having to go to the
PCM (Pulse Code Modulator ) for a VSS ( Vehicle Speed Sensor ) signal.
Because
there are multiple nodes sharing a single bus, every date package
includes a priority code. This will ensure, for instance, that if the
ABS control unit and the lighting unit both send a message to the PCM,
the critical ABS system message gets to go first.
CAN
technology will significantly reduce the number of connector pins and
wires in the vehicle. With extra ‘blank’ connectors
built into the network loop, or with a splice kit for adding
connectors, nodes can be added on the production line (or even
aftermarket) without running a new wiring harness. However, designers
have built in more than one network on the vehicle, linked by
‘gateways’ where appropriate. The mission-critical
nodes will be linked on a high-speed Class C network that can operate
in virtual real-time. Less critical items, such as the instrument
panel, lighting systems will use a slower Class B network, and
‘occasionally used’ body accessories, such as power
windows are likely to use a Class A network.
*Activated
driver assistance systems inform the driver about all relevant data
being transferred around the vehicle - the corresponding display is
then activated either in the instrument display or on a centre panel
display. Computers for engine and transmission control or for lighting
system management monitor the vehicle using the data transmitted via
the CAN bus. The systems no longer operate in isolation alongside one
another, but can now quickly react to the information from one another.
The CAN bus is an optimal solution for managing all vehicle electrical
and electronic functions.
As
a result, effective fault monitoring and diagnosis of the systems are
integrated into the CAN bus, defects can be localized more quickly and
even temporarily compensated for by corresponding secondary systems.
For example, a faulty tail light function can be temporarily replaced
by a brake light bulb. The driver would instantly be informed of the
failure in order to address the problem.
*Activated
driver assistance system is hugely relevant for the towing customer.
Particular
features such as 'Trailer Stability Programs' (TSP) are now being introduced and
currently installed in nearly ALL new VAG vehicles, BMW X series and
the newly produced GM vehicles. The alarming thing about these systems,
are that they are a incredibly easy feature to install and activate
when towing. With a change to the existing ESP, ( Electronic Stability
Program) the vehicle is able to correct a ‘snake’
in a trailer or caravan. These systems are dormant in the software of
the vehicle and brought into operation when the car detects a trailer
connected.
How does the vehicle know a trailer
is connected?
This happens in a number of ways but the most
common method is a signal generated by the towing module, which is
recognised by the central computer. The signal is sent when a tow plug
is inserted into the socket. The vehicle specific 'Towing Electrics' can also activate other features associated with towing. For systems
such as TSP to operate it is essential to have a towbar wiring kit
installation which communicates directly on the CAN bus.
These
WILL NOT function if a by-pass wiring system is installed.
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